From analysis to defect detection

Receiving Critical Condition Alerts for your Gear Units are JUST ONE  of the Smart Condition Monitoring Features available with DriveRadar® IoT Suite.

VIBRATION

Vibration
0 db
Vibration Data
The structure-borne noise travels from the emission source to the gear unit housing where it is detected by the acceleration sensor. Over 3,000,000 measured values are acquired per day. The system analyses 34,904 spectral images daily. A human would need about 30 working days for such a task.
Order analysis
The frequency spectrum would "smear" at variable speed. Different FFT methods and a complex order analysis allow
for a meaningful vibration analysis to be carried out for each
component even at variable speeds.
Trend Curve
The trend results from the calculation of the amplitude values for each component and their specific orders.
With the running-in behavior of new drives, a decrease
of the trend is normal. The trend stabilizes in the
operating phase and the typical "bathtub curve"
for the lifetime of the components is achieved.
Teach Mode
After startup, the automatic teach-in starts and the system determines the application-specific limit values for each component without further action. The "teach-in mode" is indicated by blue coloring of the result display. After the automatic teach-in process, the system has calibrated itself, the blue coloring disappears, and monitoring begins.
Defect Detection
Characteristic defect frequencies are calculated from the kinematic conditions. The contact of a damage generates a structure-borne sound. As a result, the amplitude values of the error frequencies increase. If the teached limit value is exceeded, an errors generated. Monitoring the relative trend course prevents the influence of disturbances.
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Okay Great. What Else?

Reliable damage detection:
Example: circumferential gearing damage

Trends for virous damge patterns

Self-calculated limit values from teach-in mode

Critical gearing damage

Beginning gearing damage

Running-in phase and good condition

HOW DOES THIS HELP WITH MAINTENANCE ?

Direct localization in the timeline

FOR STARTERS

IT CAN MEASURE 

0

VALUES PER DAY

AND….

DriveRadar® ANALYSES

0

SPECTRAL IMAGES DAILY

AND….

THAT’S EQUIVALENT TO

0 Hours

MAN HOURS.

AND, SO WHAT ‘S IN IT FOR YOU? 

SMART CONDITIONING MONTIORING 24/7

The DriveRadar®  IoT suite package includes plug and play smart sensors,  Edge processing, and intelligent data analysis to transform your static Gear units into sophisticated, self-learning, and self-diagnosing  Gear Units.

The technology is designed to take the guesswork and even some of the thinking out of your maintenance tasks and allows you to view critical performance data right from your smart device.

Plan maintenance and repair activities predictively for your drives and avoid undesirable system failures.

JUST SOME OF THE FEATURES:

  • Early Detection of Faults
  • Ability to Forecast Next Oil Change
  • Predictive Maintenance
  • Teach Mode
  • Optimized Stockeeping
  • Faster Maintenance 
  • Reduced Downtime
  • Receive Alerts if the Limit values change
  • Receive Alerts in  Temperature variances
  • Create oil Error Handling protocols
  • View graphical localization data when  limit values are exceeded
  • Error Handling with timestamp
  • Recommendations for actions and appropriate services
  • Calculated Warning and Fault detection

Why Condition Monitoring Is Necessary?

Smart Maintenance right on your Smart phone.

The Demand for Condition Monitoring is increasing tremendously and so is the need to monitor your Industrial gear units remotely. DriveRadar® IoT Suite for industrial gear units is your smart conditon monitoring solution that connects you to your drive system anywhere.  The benefit of DriveRadar® IoT Suite instills intelligent and machine learning concepts into your drive system and keeps them connected.  The days of manual inspections and unplanned downtime can be elminitaed with the DriveRadar® IoT Suite solution. 

The Demand for Conditon Monitoring is increasing tremndously.

We surveyed 450 Industrial Companies:

Had unplanned downtime in the past 3 years
0 %
Had no Scheduled Maintenance Planning
0 %
Respondents agreed Failure Prevention is Top Priority
0 %
of Companies Surveyed had unplanned downtime
0 %

Study: Vancson Bourne Basis 450 Industrial Companies 22.06.21

Interested in Condition Monitoring?

Connect with our Canadian DriveRadar ® Specialist. 

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